These Free Blanket Chest Plans Are Designed for the Woodworking Beginner
These Blanket Chest Plans are Rated for Woodworking Beginners.
Another special request from a customer of Ben's Country Woodshop led to
the creation of these free blanket chest plans. This chest could also
serve well for off-season clothes storage, or for safe keeping of craft
supplies. AND, it would make a fantastic house-warming gift!
These free wood project plans are made with solid pine panels cut to
size. The box is assembled with a pocket screw jig and Kreg pocket hole
screws. The top of this blanket chest has a hinged lid. The outside
dimensions are 30" wide, 24" high, and 18 1/2 inches deep. The top is
32" wide because it has a 1" overhang on each side.
These free blanket chest plans are available in a pdf format. With the
instructions and photos on this page, and the full color pdf with
diagrams created in Sketchup, you will know how to build a blanket chest
in the Shaker style.
You will find the link to the pdf for these free wood project plans at the bottom of this page.
You only need a few tools to build these free wood project plans.
The woodworking hand tools needed are:
The woodworking power tools required for these Kreg plans are:
Please always wear your safety glasses when operating any of your power tools.
The materials needed for these Kreg plans are:
2 - 3/4" thick, 24" wide by 48" long pine panels;
1 - 3/4" thick, 24" wide by 72" long pine panel;
42 - 1 1/4" coarse thread, Kreg jig screws ;
5 - 1/14" flat-head, wood screws;
5 - 3/8" flat-head, wood plugs; and
3 - 3" narrow, brass hinges.
The approximate cost to build these free blanket chest plans from solid
wood, pine panels is $90. This does not include the costs of painting,
staining and finishing.
SELECTING THE SOLID PINE PANELS:
The solid pine panels are one factor that makes construction of these
Kreg plans perfect for the woodworking beginner. BUT, you still want to
make sure you have the best panels for each project. These panels are
available from your local big box store.
Bring your tape measure with you when you go to purchase these. Measure
the width of each panel to be sure they are 24" wide. A difference of
1/4" could wreak havoc when you try to assemble these free blanket chest
plans. Just to be on the safe side, also measure the length.
Next, lay each panel on the floor, and check that all four corners are
touching the floor. Turn the panel over and check the other side, too.
Then pick up the panel, and look down the long edge to see if it is
straight. You do not want twists or cups. If there is a small bow, you
can solve it with wood clamps, and then the holding power of the Kreg
jig screws. But if there is a major bow, choose a different panel.
Next, examine each side of the panel for obvious defects. Expect some
knots in pine, but choose the cleanest panels you can find.
These panels take pocket hole screws easily, and require less work than pine boards.
MEASURING AND CUTTING THESE FREE BLANKET CHEST PLANS:
NOTE: The grain on this project runs horizontally.
You will need to cut the following pieces for these free wood project plans:
front and back - 30" wide and 24" high;
2 sides - 17" wide and 24" high;
bottom - 17" wide and 28 1/2" long;
back top - 2" wide and 32" long; and
top cover - 18" wide and 32" long.
MAKING THE LEG CUTOUTS:
Draw a line 3 inches from the bottom of both the front and back as well as the sides. This will be the top of your cutout.
To make the legs of your blanket chest symmetrical after assembly of this blanket chest, you need to cut them different widths.
The legs on the front and back need to be cut 3" wide, but the legs on
both sides pieces need to be cut 2 1/4 inches wide. When assembled all
the legs will look like they are 3 inches wide.
Once you have the lines for both the top of the cutout and the width of
the legs, it is time to make the curve on the inside corners of the
Ben used a compass to make that curve, but if you don't have a compass,
use a bowl or a cup to draw the curve. Use your first corner to draw
the curves on the other 7 inside corners.
It is important that all 8 corners have the same curve!
Once you have the corners marked, use your jig saw to make the cutouts. After cutting, sand them smooth.
DRILLING THE POCKET HOLES:
Before you put any wood into your Kreg jig, you need to decide which
side of each piece is better. Put a light, penciled 'X' on the opposite
side. When you put each piece into the Kreg jig, the side with the 'X'
should be facing you.
Note the defect in the piece in the photo. That is the side that the pocket holes are drilled into.
When drilling the leg, do not drill the pocket hole too close to the bottom edge. This will help prevent a split in your piece.
Set up your Kreg step bit drill for 3/4" material. If you are not sure how to do this,
visit our Kreg jig set-up page.
These instructions would be helpful for the woodworking beginner.
Only 3 of the 7 pieces that are part of these blanket chest plans will have pocket holes.
With a larger piece in your pocket screw jig, put a spacer under the
unsupported end. This will help keep the pocket holes straight, and
The side pieces of these free wood project plans will have 2 pocket
holes drilled into each leg. Then drill 4 more pocket holes spaced out
over the remainder of each side.
Drill 5 pocket holes on the long sides of the bottom piece, and 4 holes
of each of the short sides. It is not important that they be spaced